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MES · Module guide

MES system module guide

A production management system for cosmetic vacuum emulsifying: 13 modules from orders, formulas and work orders to weighing, execution, quality and equipment maintenance.

MES architecture: server, weighing workshop and mixing workshop connected over Ethernet
Architecture: server (Ubuntu 22.04 + PostgreSQL) connected to weighing and mixing workshops over industrial Ethernet. Diagram labels are in Chinese; the full manual is available in Chinese.

Overview

The MES communicates with production equipment over industrial Ethernet, collecting temperature, vacuum, stirring speed and weighing data in real time. It links orders, formulas, work orders, materials, quality and reports into one traceable chain.

  • Real-time equipment communication — millisecond polling
  • Production data — formula, work order, batch traceability
  • Web UI — Chinese/Indonesian, responsive
  • Deployment — Ubuntu 22.04 + PostgreSQL, browser/server
Version / length
V1.2 · 28 pages / 13 chapters
Industry
Cosmetics / personal care
Core chain
Order → formula → work order → weighing → emulsifying → QC
Download Chinese manual (PDF, 5.4 MB)

13 modules

01 Product
Product master data, formula links, process instructions, QC orders.
02 Formula
Material ratios, process steps, equipment parameters, tank/line binding.
03 Orders
Production orders, BOM, inventory transactions, ERP closed loop.
04 Work orders
Creation, execution, batch process data and traceability.
05 Materials
Material master data, specifications, transactions and lot traceability.
06 Inbound
Inbound, outbound and transfer records by lot and location.
07 Weighing
Scale communication, pre-weigh workflow, accuracy and labels.
08 Execution
Step guidance, scan error-proofing, live weighing, PLC control.
09 Return
Remaining material return, scanning, weighing and label printing.
10 Quality
QC items/standards, QC orders, release/conditional/reject decisions.
11 Equipment parameters
IP/address mapping, temperature/vacuum/stirring acquisition, alarms.
12 Administration
Users, roles, permissions, menus, audit log, bilingual UI.
13 Equipment
Asset register, status board, inspection/maintenance plans and records.

Production flow

① Order import
ERP / Excel
② Formula
Ratio / process
③ Work order
Batch / equipment
④ Weigh & feed
Scan / weight
⑤ Emulsifying
PLC / acquisition
⑥ QC & inbound
Release / traceability

Need the full manual or a shop-floor demo?

Send product types, batch size and existing equipment — we will arrange a demo and a scope review.

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